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Un Manned Weighbridge

Un Manned Weighbridge
Write Up

Un Manned Weighbridge

An Un Manned Weighbridge System is a fully automated, standalone technological solution engineered to weigh heavy industrial vehicles without requiring human operators on site. By substituting manual recording with advanced peripheral devices and software, it enables round-the-clock weighing operations.

An unattended setup relies on several key automated pieces of hardware to seamlessly handle incoming and outgoing trucks.

Key Components

RFID Readers & ANPR Cameras

Automatically detect vehicle identifiers using specialized UHF RFID scanners or Automatic Number Plate Recognition (ANPR) systems.

Positioning Sensors

Infrared or ultrasonic barriers ensure that the truck is placed entirely on the platform load cells before recording the weight.

Boom Barriers & Traffic Signals

Regulate traffic flow and security blocks by only opening once a vehicle's information has been successfully authorized and recorded.

Driver Kiosks & PA Systems

Deliver clear voice guidance and status notifications to truck operators, eliminating language barriers and making the weighing process simple.

Surveillance & Top-View Cameras

Capture real-time images of the payload to identify materials, log photographic proof and help prevent pilferage and unauthorized material movement.

Operational Workflow

01

Approach & Entry

Traffic lights shift to green. The truck rolls onto the scale while ANPR cameras automatically log the license plate.

02

Alignment & Verification

Position sensors ensure the truck sits completely within the weighing boundaries before the weighing process continues.

03

Automated Weighing

Load cells capture data within seconds, immediately mapping the gross or tare weight into an enterprise software database.

04

Data Synchronization & Departure

A ticket generates digitally or via kiosk printing while transferring metrics straight to ERP backends like SAP or Oracle. The exit boom barrier lifts, letting the truck go.

Key Benefits

01

24/7 Availability

Functions seamlessly at all hours without being restricted by shifts or operator downtime.

02

Fraud Prevention

Tamper-resistant weighing records and photo-captured documentation help prevent manual data manipulation.

03

Rapid Throughput

Turnaround times can be reduced to approximately 45 seconds per vehicle, helping maximize yard efficiency and vehicle throughput.

04

Reduced Manual Intervention

Automation minimizes manual data entry and helps create a faster, more organized and efficient weighing process.

05

Improved Security

Integrated cameras, RFID, ANPR, sensors and automated barriers provide better monitoring and control of vehicles and materials.

Accurate Data Management

All weighing information can be digitally recorded and synchronized with weighing software or supported enterprise management systems for easier tracking, reporting and efficient data management.